A new electrostatic spraying technology offers a more effective way to combat pathogens in poultry processing, promising improved safety and reduced costs.

A groundbreaking electrostatic spraying system is poised to revolutionize pathogen control in poultry processing plants across the United States. This innovative technology, showcased at the 2025 Poultry Tech Summit in Atlanta, Georgia, enhances bacterial kill rates while significantly reducing chemical and water use. By charging water droplets to adhere to and envelop poultry products, this system ensures comprehensive disinfection, even in hard-to-reach crevices where pathogens like Salmonella thrive. The technology offers two distinct applications: air-assisted nozzles for whole birds and airless nozzles for chicken parts, accommodating different processing needs.

Poultry processors adopting this system are not only seeing improvements in pathogen reduction but are also benefiting from lower antimicrobial costs and compliance with municipal water restrictions. The system sprays water-based antimicrobials such as hypochlorous acid and peracetic acid, enabling facilities to maintain high hygiene standards without compromising their product or environment. This development is particularly timely for processors facing water scarcity issues, as the technology addresses both safety and sustainability concerns, making it an attractive investment for the industry.

The introduction of electrostatic spraying technology in the US poultry industry marks a significant advancement in food safety. By enhancing pathogen control while reducing resource consumption, this technology supports compliance with increasingly stringent food safety regulations. For US poultry producers, this means a more sustainable operation with potential cost savings on chemicals and water, essential for long-term viability in a competitive market. This development could set a new industry standard, influencing expectations for biosecurity measures across the sector.

The impact extends beyond immediate financial benefits. Improved pathogen control reduces the risk of foodborne illnesses, which can have severe public health and economic repercussions. By minimizing these risks, US poultry producers can enhance consumer trust and potentially expand market opportunities both domestically and internationally. The technology's dual focus on safety and efficiency aligns with broader industry trends towards sustainable and responsible production practices, positioning adopters as leaders in innovation.

As this technology gains traction, stakeholders should monitor adoption rates across US poultry processing plants. The extent of its integration will likely influence competitive dynamics within the industry, as early adopters may gain a reputational edge. Additionally, regulatory bodies may soon recognize electrostatic spraying as a best practice, potentially influencing future compliance requirements and industry standards.

Future developments in electrostatic spraying technology could further enhance its applicability and effectiveness. Continued research and innovation may lead to adaptations for other segments of the livestock industry, including swine, broadening its impact. Stakeholders should also keep an eye on potential collaborations between technology providers and processing companies, which could accelerate improvements and adaptations tailored to specific processing environments or challenges.

Electrostatic spraying technology offers a transformative solution for pathogen control in the US poultry industry, combining improved safety with cost efficiency. As adoption increases, it could reshape industry practices and standards, offering competitive advantages to early adopters. This advancement supports a broader shift towards sustainable production, aligning with regulatory and consumer expectations for safe, responsible food production.